2020 Catalog and Application Guide Technologies for cleaning industrial wash wate Professional | Wash Water Solutions
COMPLETE WASH WATER SOLUTIONS. Since the late 1980s, Water Maze has been perfecting the art and science of wash water treatment. We have incorporated various technologies that are capable of: settling heavy solids, removing suspended solids; skimming free-floating oils; removing emulsified oils; bio-remediating organic matter; and reducing (evaporating) water. We provide systems for discharge to a city sewer, as well as for recycling water for a limited time period. 2
CONTENTS TECHNOLOGIES ........................................................................................6 SELECTION GUIDE Selection Guide Chart ..........................................................................10 PRE-TREATMENT In-ground Fiberglass Pit Systems ..................................................13 Equipment Room Guidelines ............................................................ 14 In-ground Wash Pad Concept Drawings ......................................15 Above-ground Environmental Containment Racks / Steel Wash Pads .........................................18 Above-ground Cone-bottom Tanks ...............................................19 PH-3020D ................................................................................................20 PRIMARY TREATMENT TECHNOLOGIES FOR DISCHARGE TO CITY SEWER, RECYCLE OR EVAPORATION Alpha ..........................................................................................................22 Universal Clarifier System ................................................................23 Universal Clarifier System Configuration ................................... 24 Universal Clarifier System Concept Drawings ..........................27 Modular System Comparison Chart ...............................................29 Compact CoAg Module........................................................................ 31 POST TREATMENT, WATER POLISHING & RECYCLED WATER MANAGEMENT Filteration Modules ..............................................................................33 REC-ZCF3-30A ........................................................................................34 REC3-30A .................................................................................................35 ZCF Filter Pac..........................................................................................35 PM-1000D ................................................................................................36 High Boy ...................................................................................................37 3 BIOREMEDIATION PM-1000D ................................................................................................39 REC Series for Recycle Purposes ...................................................40 Golf & Turf Wash Water Applications ........................................... 41 EVAPORATION WB ...............................................................................................................43 HBG .............................................................................................................44 Evaporator Belt .....................................................................................45 GENERAL EQUIPMENT Water Blaster ..........................................................................................46 Pit Cleaner ...............................................................................................47 DETERGENTS & TREATMENT CHEMICALS ...................................... 48 ACCESSORIES, PARTS & CONSUMABLES ......................................... 49 SPECIFICATIONS Filter Capacities .....................................................................................60 Compatible Sump Pumps ...................................................................60 Shipping Weights and Dimensions ................................................. 61 Comparison Matrix ...............................................................................62
WATER TREATMENT TECHNOLOGIES Typically, multiple products and/or multiple water treatment technologies become part of the total solution. Only Water Maze offers such a complete range of products and technologies. Combined with our extensive network of local supporting dealers, Water Maze is your best partner for wash water and industrial water treatment systems. Incorrect selection of products and/or water treatment technologies can be a costly mistake. Equipment selection should involve a qualified application sales engineer that can assist and guide the buyer through the process. The approach would normally involve the following minimal qualifying questions: What is the source of the influent water and how is the water generated? How much water volume (hourly and daily) will need to be processed? What are the constituents in the water that will need to be removed? (Oils, Solids, Metals, etc.) What are the characteristics of the constituents in the water? (Free-floating oils, emulsified oils, settleable solids, suspended solids) What is the intended use of the treated water? (Recycle, discharge to sewer, etc.) Manufacturing Excellence Engineering & Technical All Water Maze products are built and tested in America. Our manufacturing center is ISO 9001 and 14001 certified. Every product is tested before shipping to ensure high quality and reliability. SOLUTIONS We manufacture the building blocks that are integrated into complete water treatment solutions. We tailor our wide array of technologies to each customer’s application and requirements. Our team of design engineers and service technicians have decades of experience in industrial water processes. We have designed and installed thousands of installations across the country that are treating and recycling millions of gallons of water every day. SYSTEM DESIGN Every project is a partnership between the customer, Water Maze engineers, and your local dealer expert. We do not simply sell products — we provide integrated solutions designed to meet your needs. WATER ANALYSIS We provide a comprehensive evaluation of your wastewater and use that information to develop an optimized system designed to treat it to the standard of your application. Expertise & Support The Water Maze service network is available throughout North America. Trained technicians are available for start-up, service and ongoing operational support. From initial design consultations to after-sale support, we have expertise to assist every step along the way. Water Maze treatment systems are designed to provide many years of reliable service with minimal repair and maintenance downtime. We are proud to have systems continuing to operate after twenty years. However, when you need us, our factory support hotline is staffed with experienced technicians. Local dealer service capabilities can have a technician, parts, and supplies on site quickly to keep your operation running. INSTALLATION SUPPORT AND TRAINING With experienced local dealer support, we can guide your team through the installation process, provide start-up services, and train your technicians to have your system operating efficiently starting on day one. 4
Every treatment system is optimized to produce the required effluent quality at the lowest operating cost. We evaluate treatment requirements against best available technologies and select the optimum combination to meet required objectives. Systems can be designed to permit reuse/recycle, discharge to sewer* or evaporation of your waste stream – often resulting in virtually zero-discharge systems. HOW WE DEVELOP YOUR SOLUTION GOALS & TREATMENT NEEDS WATER SAMPLE ANALYSIS 1 representative sample analysis, pollutants, concentrations, oils, solids, dissolved particles, organic compounds, metals 2 INSTALLATION & COMMISSION on-site support for a smooth install and operators are ready to manage the process from day one SOLUTION DEVELOPMENT & PROPOSAL 3 develop a project solution including detailed product specifications and site-specific drawings supplying consumables, training new employees, support and maintenance ON-GOING SERVICE PARTNERSHIP *Subject to local regulations and permits 5
TECHNOLOGIES WATER MAZE OFFERS A WIDE RANGE OF WATER TREATMENT TECHNOLOGIES PRE-TREATMENT IS A VITAL PART OF ALL WATER TREATMENT SYSTEMS PRE-TREATMENT All water treatment systems should include “adequate” pre-treatment. The definition of “adequate” may vary depending on the site specific application conditions and the physical and chemical properties of the influent water. The primary objective of pre-treatment is to prepare the water for additional downstream treatment. For some applications, simply adjusting the pH of the water will effectively change the physical characteristics of the water and perhaps will provide easier downstream treatment. A well designed pit system that removes settleable heavy solids will reduce the burden the downstream equipment from being overwhelmed. If changing or adding the pit system is not feasible, perhaps adding an above-ground cone-bottomed clarifier tank is an option. For some applications, where there is an abundance of free-floating oils in the water, pre-treatment to remove excessive amounts of free-floating oils prior to addressing the emulsified oils may be required. OILS: FREE-FLOATING, EMULSIFIED, AND SOLUBLE OIL/WATER SEPARATION Oil/water separators are generally capable of separating free-floating oils, rather than chemically emulsified oils, or soluble oils from water. Many unaware buyers will request an oil/ water separator, without knowing the physical characteristics of the oils as they exist in the water. This can result in a costly mistake. 6 Are the oils free-floating? Traditional oil/water separators are applied to applications where the oils are buoyant and floating on the surface. Are the oils chemically emulsified and dispersed within the water? Instead of traditional oil/water separators, a “de-emulsifying” water treatment technology should be considered for your application. Are the oils water soluble ? Traditional oil/water separators are not normally applied. Rather, reducing the water volume prior to off-site disposal (using evaporation technology) should be considered for treatment.
REMOVE SUSPENDED SOLIDS, EMULSIFIED OILS, AND HEAVY METALS COAGULATION / FLOCCULATION Coagulation/flocculation water treatment technology is used to remove suspended particles and/ or emulsified oils. Particles are suspended due to natural ionic charges that are present in the water. For emulsified oils, the use of cleaning agents create similar ionic charges around oil droplets. In either case, these common charges create repelling forces to suspend matter. COAGULATION | Neutralizes the repelling charges and to allow the matter to gather (agglomerate). For most applications, coagulation can be accomplished by mixing a chemical coagulant into the water, or by applying Electro-coagulation. FLOCCULATION | Creates an additional adhesion between the agglomerated mater by mixing a flocculent chemical into the water. Creating larger agglomerations and adds molecular weight to the matter, which enhances the separation and removal process of the contaminants from the water. ADVANTAGES Chemical coagulation or electro-coagulation, combined with other systems, can produce exceptional water quality with minimal maintenance and can successfully treat broad ranges of waste streams. AFTER COAGULANT APPLIED AFTER CHEMICAL FLOCCULENT APPLIED AFTER FILTER WITH IPF MEDIA PAPER MECHANICAL FILTRATION REMOVES PARTICULATE MATTER FROM WATER MECHANICAL FILTRATION Filtration is the removal of solids from water. Solids in water are normally classified and measured as either suspended (Total Suspended Solids – TSS), or as dissolved (Total Dissolved Solids – TDS). Water Maze offers products with filtration capabilities that range from 5 to 20 micron. When selecting a mechanical filtration system, it is important to confirm: What are the water quality requirements for the intended use of the water? Does the selected filter or system remove enough of the particles to achieve the needed water quality requirements? FACTORS TO CONSIDER WHEN SELECTING A SYSTEM: Total spectrum (range) of particle sizes Total amount of particles contained in the water (e.g., percentage of total solids) Required maintenance by the filtration system Process flow rate requirements MODULAR BIOREMEDIATION FOR WASH WATER & INDUSTRIAL WATER BIOREMEDIATION Bioremediation is the process of applying living organisms (microbes) for the purpose of breaking down organic carbon based molecules. The process renders the organic compounds into harmless carbon dioxide and water. BioSystem products, in some cases, can be applied as a stand alone system. Typically bioremediation is a component within a system. Water Maze BioSystem employs the latest aerobic bio-technology for treating a broad range waste streams such as: water generated from washing golf and turf equipment; water from washing trucks and trailers; and wash water with emulsified hydrocarbons (oils). As with all our systems, pre-treatment is also an important element to any bioremediation system. ADVANTAGES Bioremediation can be user friendly, cost effective, and be a low cost method of treating certain types of water. However, if misapplied, bioremediation can result in poor water quality, malodorous conditions, and become an overall unpleasant experience for the end-user. ANALYSIS Bioremediation applications require a base-level water analysis to assure that the elements for design criteria have been considered before a recommendation for a BioSystem can be determined. EVAPORATION, KEY TO ENHANCE ENERGY EFFICIENCY AND COST SAVINGS EVAPORATION Water volume reduction using evaporation technology can be an economical alternative to the high costs of off-site disposal of water, which can exceed $1 USD per gallon. Evaporation costs can be a fraction of off-site disposal costs. Wastewater being hauled off-site is mostly water. Our evaporation systems may achieve up to a 95% volume reduction. This can translate into major costs savings and a quick return on investment for the purchase of the equipment. ANALYSIS Evaporator applications require a base-level water analysis to assure that the elements for design criteria have been considered before a recommendation for an evaporation can be determined. Evaporator applications normally have smaller volumes of wastewaters with characteristics that are too complex and expensive for traditional treatment methods. The process of evaporation is a thermal exchange of heat into the body of water. Water Maze offers a variety of evaporators that employ different thermal transfer technologies that engage various power sources, natural gas (NG), liquid propane (LP), or electricity, to custom fit each solution. CUSTOMERS THAT BENEFIT FROM EVAPORATORS: Have been paying for off-site wastewater disposal Want to reduce disposal cost by as much as 95% Want to reduce liability exposure related to off-site disposal May achieve a return on investment (ROI) within 2 years CRITICAL ISSUES TO CONSIDER: How clean is the water? Is pre-treatment required? Dirty water will concentrate inside of the evaporator, which will reduce efficiency and higher maintenance The pH of the influent water should be balanced The influent water must not be flammable 7
SELECTION GUIDE 8
STEP 1 WATER STEP 2 CONSTITUENTS WATER QUALITY REQUIREMENTS What are the constituents in the water that need to be removed? Constituents are foreign materials, such as oils, metals, solids or chemicals, in your wastewater What are the water quality requirements for the intended use of the water? Your needed system is dependent on what the water quality requirements are for the intended use of the water being treated SEE STEP 2 Treat & discharge to the city sewer (POTW) Determine the discharge limits and regulations in your area. A POTW is not required to accept the discharge of industrial water. Treat and discharge for the purpose of recycling How long can you recycle the water? The life of the water is limited, but is subject to the water quality produced by the water treatment system installed. STEP 3 STEP 4 CONSTITUENT CHARACTERISTICS TECHNOLOGIES & COMPONENTS What are the characteristics of the constituents? Constituents characteristics in the water are the primary determining factors for selecting the correct water treatment technologies to achieve the treatment objectives. What technologies and components are required to achieve the treatment objectives? REFER TO THE SELECTION GUIDE CHART ON PAGES 10-11 Pre-treatment — Below-ground Pre-treatment — Above-ground Primary treatment components Post treatment components 9
SELECTION GUIDE SELECTION GUIDE CHART 1 What are the constituents in the water that need to be removed? 2 What are the water quality requirements for the intended use of the water? 3 What are the characteristics of the constituents in the water? 4 What technologies and components are required to achieve the treatment objectives? PRE-TREATMENT TECHNOLOGY PRE-TREATMENT | BELOW-GROUND Fiberglass Pit, Gratings, Covers Wash Pad & Pit Systems PRE-TREATMENT | ABOVE-GROUND Steel Wash Racks CLT-300 / CLT 600 Tanks Self-Cleaning Screen pH Permissive (dual controller - up & down) HydroScreen PRIMARY TREATMENT TECHNOLOGY Alpha-1500D Oil/Water Separator UNIVERSAL CLARIFIER | CLT-300 OR CLT-600 pH Control Coalescing with Oil/Water Separator (OWS) Belt-mop Skimmer (OWS) CoAgulation/Flocculation (integrated on CLT) Internal Mixing Manifold (solids settling) UV Ozone (odor control) — in lieu of BioSystem Eofill for Bioremediation Self-Cleaning Screen (inside CLT) CoAgulation/Flocculation (Compact CoAg module) POST TREATMENT TECHNOLOGY PM-1000D BioSystem (Bioremediation) Filtration (IPF-20D or ZCF Media Filtration) Water Evaporation (HBG and WB models) 10 Heavy Settling Solids Debris & Floating Matter Inorganic Organic SOLIDS SUSPENDED SOLIDS 13 15 18 19 25 20 41 22 23 26 24 24 26 27 24 26 25 25 26 27 36 33 43 44 Page Number
SELECTION GUIDE DISSOLVED SOLIDS pH OILS METALS VOCS Inorganic Organic High / Low pH Free-floating Oils Emulsified Oils Coolants / Soluble Oils Metals Volatile Organic Compounds 11
PRE-TREATMENT 12
PRE-TREATMENT In-ground Fiberglass Pit Systems Optional Diamond Plate Aluminum Covers Catch Basin Water Maze offers in-ground fiberglass pits, which are easy to install at the job site. As compared to poured-in-place concrete pits that may eventually crack and allow water to leach into the ground, our fiberglass pits immersed into concrete can provide double containment. We offer three sizes of pits. The In-ground Separator (IGS) is uniquely designed with two sets of standing weirs that force solids to the bottom of the pit. Separation Baffles Below ground pre-treatment of wash water Reinforced, pre-fabricated fiberglass Easier and less expensive to install concrete Chemically resistant fiberglass inhibits the growth of bacteria Typical installation of Fiberglass Pit System Technical data Model Collection Pit Catch Basin Sump Pit Part No. Description 8.903-657.0 8.709-333.0 8.709-334.0 In-ground Oil Separator Pit In-ground Basin In-ground Sump Pit Material Fiberglass Fiberglass Fiberglass Inside Dimensions 3' x 9' x 5 3' x 3' x 4.5' 2' x 2' x 3' GPM 60 — — Optional Accessories Part No. COLLECTION PIT ONLY 8.903-674.0 8.903-673.0 8.712-023.0 CATCH BASIN ONLY 8.903-678.0 8.903-677.0 SUMP PIT ONLY 8.903-675.0 8.903-676.0 Description Cover, Hinged Aluminum, Diamond Tread Plate with Steel Tube Frame, 3' x 9' Coalescing Grid Packs, 58 Plates, 1,700 sq ft Surface Area Wood Brace Kit (bracing to reinforce fiberglass while pouring concrete, required for installation of Collection Pit #8.903-657.0) Cover, Aluminum Diamond Tread Plate, 3' x 3' Grating*, Hot Rolled Steel, 1/2" x 2" Flatbar, 1.5' x 3' (includes 2 grates) Cover, Aluminum Diamond Tread Plate with Steel Tube Frame, 2' x 2' Grating*, Hot Rolled Steel 1/2" x 2" Flatbar, 2' x 2' *Gratings meet H-20 truck load rating. Note: Sump pumps are sold separately. 13
PRE-TREATMENT EQUIPMENT ROOM GUIDELINES A properly designed equipment room will consider and/or incorporate the following: Allow room for water treatment equipment plus site and owner equipment (pressure washers, compressors, etc.) Electrical and control panels require 30" clearance 18-20" maintenance access clearance around equipment recommended See Equipment Detail Drawings for equipment specifications (size, utility requirements, electrical/control panel locations, etc.) Floor should slope towards floor drains to contain any spillage A Stub Up should be available for overflow to return to pit or trench and discharge to waste or sewer Door should be sized to allow equipment move-in Ventilation: Required top and bottom (based on specific equipment requirements) SLOPE TO GUIDE SPILLAGE TOWARD FLOOR DRAIN(S) DOOR SLOPE FLOOR DRAIN(S) STUB UP FOR DISCHARGE TO WASTE OR SEWER STUB UP FOR RETURN TO PIT OR TRENCH ROLL-UP DOOR MUST BE WIDER AND TALLER THAN EQUIPMENT FOR MOVE-IN SLOPE SLOPE 14
PRE-TREATMENT In-ground Wash Pad Concept Drawings The primary purpose of an in-ground pit system is to retain heavy settleable solids and debris that will impact the sump pump Excessive amounts of water volumes in the pit system will create an anaerobic microbial environment (e.g. stagnant water) that will contribute to malodorous conditions in the wash area 1 Pit Single Pad 2 Pit Multi Pad 3 Pit Single Pad Inground Separator 15
PRE-TREATMENT 4 Pit Long Pad Trench 5 Pit Long Pad Trench Center Catch Basin 16
PRE-TREATMENT 6 Heavy Solid Pad Drive in Scoup Out Pit 7 Heavy Solid Final Wash Pad 17
PRE-TREATMENT Above-ground Environmental Containment Racks / Steel Wash Pads Drive-On / Back-Off and Drive-Through options available 9-feet wide and 18-feet wide models Diamond plate desk surface Low profile modular design with maximum deck height 6-inches Drive-On / Back-Off 18' Wide Drive-On / Back-Off 9' Wide Conveyor option (for 18 feet wide or greater containment racks) Drive-Through 18' Wide Technical data Part No. Special Special Drive-On / Back-Off with Optional Canopy 18' Wide Description Inside L x W* Above-ground Steel Wash Rack Above-ground Steel Wash Rack 9'x7' (one section) 18'x7'(two sections) Load Capacity (LBS) Through Size Access Ramps 2' wide 2' wide 15,000 60,000 1 or 2 1 or 2 Optional Accessories Part No. Special Special Special Special Special Special Special Description Custom Deck Widths Integrated Undercarriage Rinse System: 60 GPM @ 100 PSI; includes 10' Spray Bar System with 10 Sub Surface Nozzle Pockets Embedded into One Set of Desk Sections and a Centrifugal Booster Pumping System with Enclosed Impellers Dual Diaphragm Pump Recovery System: Includes 2 Heavy Duty Suction Pumps; Hoses and Hose Connections from One End of Drain Trough to Pump Rack Integrated Conveyor System: Automatically Removes Solids from the Center Trough System (available only for 18' wide or greater containment racks) Canopy Covers (available to fit all models) Treatment and Discharge Systems Recycle Systems *Length customized in 7' increments. 18
PRE-TREATMENT Above-ground Cone-bottom Tanks Water Maze CLT-600 and CLT-300 models can be applied as pre-treatment, post treatment, or as a stand alone treatment system. These models utilize cross-linked polyethylene cone-bottom tanks with steep slopes (up to 55 degrees) for maximum solids separation. Each tank has a full open top with removable lid and includes heavy duty metal stand with cradle. These base models are also incorporated into other clarifier models within this products catalog with features and benefits to match your application requirements. 310 gal Tank with Stand CLT-600 CLT-300 150 gal Tank with Stand Expand system capacity UV- and corrosion-resistant Provides cushion in handling high volumes of wash water Technical data Model CLT-600 CLT-300 Storage Tank Storage Tank Storage Tank Tank Stand Tank Stand Part No. Description 1.103-435.0 1.103-434.0 8.719-172.0 8.719-173.0 8.725-510.0 8.751-972.0 Special Polishing Tank Polishing Tank Intermediate Flat Bottom Tank Cone Bottom Tank Cone Bottom Tank Tank Stand, 36" (45 degree) (Fits Cone Bottom Tank #8.725-510.0 Only) Stainless Steel Tank Stand (Fits CLT-300 and CLT-600 Tanks) NOTE: CLT-300 and CLT-600 Tanks are propriety to Water Maze and can be customized through our Specials Department to satisfy specific application requirements. See Page 23 for Universal Clarifier Systems and configuration options. Consult CL Quick Start Guide for full system options. Stand — Optional Material — — Polyethylene Polyethylene — Capacity (gal) 600 300 165 310 150 19
PRE-TREATMENT PH-3020D The PH-3020 system incorporates: a digital (dual) pH controller that monitors and adjusts both base and acid pH ranges; a circulation pump; and chemical peristaltic pumps. Once the pH set points (high or low) is satisfied, the permissive interlock system of the controller will provide an output signal for the purpose of downstream release and/or post processing of the water. (For additional details, refer to the pH Permissive product sheet) Balances water pH A balanced pH promotes: solids to settle out quicker; emulsified oils to become more buoyant; and some metals to precipitate. Holding Tank | Auto Fill PH-3020 Automatic adjustment recommended Stand alone systems Factory installed options incorporated into a base product 310 Gallon Holding Tank Hi-Limit Float N/C Switch Assembly Float Switch N/O Sump Float Switch N/O Sump Pump AUTO-FILL OPTION #8.903-682.0 HOLDING TANK Option #8.903-681.0 Typical installation of PH-3020D Technical data Model PH-3020D Part No. Description 1.103-458.0 pH Permissive Control System Voltage 120 AMPS 9 Optional Accessories Part No. 8.903-682.0 8.903-681.0 ‡ Factory Install Only Description Auto Fill (SS sump pump, fittings and floats) ‡ Holding Tank, 300 gal. (valves and hose) HIgh Boy Index Polishing Filter See Page 37 20
PRIMARY TREATMENT TECHNOLOGIES FOR DISCHARGE TO CITY SEWER, RECYCLE OR EVAPORATION 21
PRIMARY TREATMENT TECHNOLOGIES FOR DISCHARGE TO CITY SEWER, RECYCLE OR EVAPORATION ALPHA The ALPHA-1500D model is a highly effective above-ground oil/water separator and is designed to discharge wash water at rates of up to 15 GPM. The ALPHA-1500D incorporates: a low-profile stainless steel tank; stainless steel baffles positioned for optimizing the water flow; proprietary coalescing “Maze” grids that maximize the oil coalescing process; ultra-violet ozone generator for odor control; automatic oil skimming and decanting; NEMA control center for automatic operation. Up to 15 GPM 125-gallon stainless steel tank Ultra-violet ozone generator uses special mixing procedure to ensure up to 99% contact of bacteria-killing ozone in wash water Stainless steel baffles direct water flow for optimum treatment Automatic oil removal and disposal Specially designed sheen filter polishes the water before discharge Water-resistant control box for automatic operation of pumps Typical installation of ALPHA Technical data Model ALPHA-1500D Part No. Description 1.103-401.0 Above-ground Separator Coalescing Area Capacity (gal) Flow GPM Voltage 500 Sq Ft 125 1 – 15 120 Phase 1 AMPS 10 Optional Accessories Part No. 8.903-694.0 8.903-647.0 8.913-332.0 ‡ Factory Install Only Description Auto-Water Discharge ‡ (automatically switches between recycle and discharge modes) ORP/pH Digital Controller, Model 250, 2 Pumps ‡ Lid, Aluminum 150-Gallon Cone Tank (P/N 8.725-510.0) 150-Gallon Tank Stand (P/N 8.751-972.0) with Special Belt Mop Skimmer. See Page 23 22
PRIMARY TREATMENT TECHNOLOGIES FOR DISCHARGE TO CITY SEWER, RECYCLE OR EVAPORATION Universal Clarifier System Customized clarifiers can incorporate many options tailored to your unique situation. Start with a bare tank and add the options to optimize the treatment of your water. The CLT models are capable of pre-treatment, sewer discharge or recycling of wash water with flow rates of up to 30 gallons per minute. Not limited to but may include, belt-mop skimmer, auto-purge systems, auto-circulation systems, pH (only) controller, ORP/pH controller, dual pH Controller, and Bioremediation. Customizable to fit unique water treatment needs Flow rates at up to 30 GPM (6.8 cubic meters/hour) Expand system capacity UV- and corrosion-resistant CLT-600 Special Inside of CLT-600 Special with Belt-Mop Skimmer Technical data Model CLT-600 CLT-300 Step Part No. Special Special Description 1 1 Modular Clarifier System Base Unit Modular Clarifier System Base Unit Stand Capacity (Gal) 600 300 Flow GPM 1 – 30 1 – 15 Modular Clarifier Options Part No. Special Special Special Special Special Special 8.906-478.0 Special CLT-600 ONLY Special Special Special Special Special Special CLT-300 ONLY Special Special Special Special Special Step–Base Unit Description 3A–600, –300 Belt Mop Skimmer, 120 V/6 Amp, with Oil Decanter Container (CLT-600, -300, or -150) 7B–600, –300 AMC-1000D Auto-purge System (85 PSI), 120 V/2 Amps ‡* 7D–600, –300 pH (only) Controller, Peristaltic Pump, 120 V/1 Amps ‡* 7G–600, –300 Auto-water Discharge/Circulation Valve System, 120 V/2 Amps ‡* 7E–600, –300 Integrated Compact CoAg (in lieu of stand-alone Compact CoAg module) ‡ 7F–600, –300 MetalR+ Chemical Injection Package (option to be used only with CoAg modules) ‡ 7H–600, –300 Sludge Tub with Lid 6–600, –300 Self Cleaning Screen (mounted inside CLT) 7A–600 3B–600 4B–600 7C–600 2–600 5–600 600-gallon Mounting Shield ‡ Coalescing cones (2) with Funnel Oil Skimming, without Oil Decanter Container 8 Additional Coalescing Cones (for a total of 10) UV Ozone System (4 bulb), 120 V/9 Amps ‡* CoAg Mixing Chamber (inside CLT tank) Biomedia Kit (EoFill) 7A–300 3B–300 4A–300 2–300 7C–300 300-gallon Mounting Shield ‡ Coalescing cones (2) with Funnel Oil Skimming, with Oil Decanter Container 4 Additional Coalescing Cones (for a total of 6) CoAg Mixing Chamber (inside CLT tank) UV Ozone System (2 bulb), 120 V/9 Amps ‡* ‡ Factory Install Only. * Requires Rain Guard and Bracket option. NOTE: Sump pumps sold separately. Consult CL Quick Start Guide for full system options. Extended lead times apply to all orders placed through our Specials Department. 23
PRIMARY TREATMENT TECHNOLOGIES FOR DISCHARGE TO CITY SEWER, RECYCLE OR EVAPORATION Universal Clarifier System Configuration STEP 1 SELECT TANK SIZE CLARIFIER TANKS Water Maze offers two sizes of clarifier tanks: 300 gallon and 600 gallon. Both models have cone bottoms which have better purging characteristics than flat bottom tanks. Water Maze offers these tanks with a large variety of options to meet many different water treatment needs. We start with a standard tank and a manual purge valve. 4' 7" 3' 9" Manual Purge Valve CLT-600 Standard Diameter CLT-300 Standard Diameter Standard Tank STEP 2 SELECT INTERNAL PIPING MANIFOLD 1⁄2" Screened Vac Relief Inlet Working Water Level 2" Gravity Outlet to Storage Tank COAGULATION / FLOCCULATION / SOLIDS SETTLING For applications that require settling of solids (especially for final mixing of chemical coagulants and flocculants), select this factory installed internal chamber and discharge piping for either the CLT-300 or CLT-600 configurations. The piping manifold provides a gentle (low velocity) settling of solids and the discharge manifold reduces the potential for carry over floating matter. Plug 50 Gallon Flocculation Formation Tank Flocculation Concentrator Standard CLT-600 Bottom Flush Manifold (not shown) Install standard AMC-1000 Purge Valve Kit STEP 3 SELECT OIL SKIMMER (Free Floating Oils) Internal cones & piping required for cone skimmer application Mop Skimmer OIL WATER SEPARATION Two styles of free-floating oil removal systems are available for the CLT-300 or CLT-600 modules. A Belt-mop Type Skimmer An electrically powered (120 volt @ 6 amps) stainless steel squeegee head roll assembly; 3" diameter tail roll assembly; a polypropylene fibrous belt. B Funnel Type Skimmer Two cones positioned inside of the CLT tank (one midway and one lower). Mop Skimmer Cone Skimmer Oil Decanter Oil Decanter Cone Skimmer 11⁄2" PVC Oil Skimmer Outlet A Belt-mop Type Skimmer B Funnel Type Skimmer Note: Both skimmers include a 26-gallon oil decanter container with internal piping. Additional coalescing cones can be added to Type B (see Step 4). 24
PRIMARY TREATMENT TECHNOLOGIES FOR DISCHARGE TO CITY SEWER, RECYCLE OR EVAPORATION STEP 4 SELECT OIL COALESCING / SEPARATOR CONES Air Vent Check Valve Stop Valve OIL COALESCING 3 configurations of oil coalescing cones are available. A CLT-300 can have 2 or 6 cones, and a CLT-600 can have 2 or 10 cones. Water is pumped through factory installed piping into the bottom of the tank. Heavy solids will fall out when the water changes direction and starts to flow upward. The water then flows up between and out of the top center of the coalescing cones. Oil will coalesce and rise to the top to be skimmed off. The water will then flow down to a perforated pipe and then up to the outlet. A 6 Coalescing Cones 4 more cones can be added to the included 2 cones with the CLT-300. B 10 Coalescing Cones 8 more cones can be added to the included 2 cones with the CLT-600. A CLT-300 shown with 6 cones B CLT-600 shown with 10 cones 11⁄2" PVC Inlet 11⁄2" PVC Inlet Air Vent Check Valve Stop Valve 11⁄2" PVC Outlet 11⁄2" PVC Outlet 11⁄2" PVC Cone Type Oil Skimmer Outlet (Standard) 11⁄2" PVC Cone Type Oil Skimmer Outlet (Standard) STEP 5 BIO-DIGESTER OPTION CLT-600 ONLY CLT SPECIAL BIO-MEDIA BAGS WITH BIO-MEDIA BIO-DIGESTER Convert a CLT-600 tank into a Bio-digester tank – package includes: 1 (6) six bags of Eofill (6 lbs. each bag) with bag hangers 2 (1) one inverted separator cone with drainage holes 3 Manual purge valve at bottom of tank 1 Stainless steel support tubing for Eofill bags INVERTED CONE Note: Inlet / outlet piping is not included. Air Stones supplied with standard PM-100D module. For recycle applications, integrate an REC3-30A recycle module (P"Accessories, parts & Consumables" on page 49) Additional components may be required (Page 41): For additional digestive dwell time, multiple Bio-digester modules may be required. Integrate a PM-1000D BioSytem module (page 39) STANDARD: Air pump with 2 Air Stones; Microbe & Nutrient Injection SPECIAL: Regenerative blower with 10 Jetter Diffusers; Microbe & Nutrient Injection MANUAL PURGE VALVE STEP 6 SELF CLEANING STRAINER OPTION 1⁄2" BULKHEAD ADAPTER WITH GH ADAPTER SELF CLEANING STRAINER Factory installed in either CLT tank A small amount of water is returned from the discharge side of the down steam pump to the strainer. Inside, two special nozzles spray against the screen, causing it to revolve. Any debris attracted to the screen is blasted off every half revolution. The strainer operates in any position, and requires only about 4 gpm and 35 PSI to operate. SELF-CLEANING STRAINER 2" BULKHEAD ADAPTER, 2" x 4" PVC SCH 80 NIPPLE 25
PRIMARY TREATMENT TECHNOLOGIES FOR DISCHARGE TO CITY SEWER, RECYCLE OR EVAPORATION STEP 7 SELECT EXTERNAL OPTIONS ADDITIONAL UNIVERSAL CLARIFIER (SPECIAL) OPTIONS Water Maze offers a large number of options for our clarifier tanks. Customers can configure by adding factory installed options for specific application needs. 11⁄2" PVC Inlet 11⁄2" PVC Oil Skimmer Outlet G Mounting Shield Required for Mounting External Components Auto Water Circulation Valve A D Auto Purge Controller AMC 1000D B pH Controller To Next Component Inlet Ozone Generator C I Oil Decanter H Sludge Tray1 B AMC 1000D Float Switches inside Sump Pit Auto Purge Valve Return to Sump Pit E Integrated Compact CoAg with Enhanced External Mixing Manifold A Mounting Shield A simple way to mount external options, this bracket and shield is required when selecting any combination of options B—F. B AMC-1000D Auto Purge Controller Control the AMC 1000D Auto Purge Valve. (highly recommended). INCLUDES: Controller Housed in a NEMA Panel, Timers, and Air-actuated Purge Valve Utility Requirements: Compressed air (3 cfm @ 85 PSI activated), and 120 volt @ 3 amps C Ozone Systems Creates ozone and mixes it for sterilization of water. CLT-300: 2-bulb Generator / CLT-600: 4-bulb Generator INCLUDES: Circulation Pump, Timer, Mazzei Injector, and Manifold Utility Requirements: 120 volt @ 9 amps D pH Control System Controls pH of the water with a peristaltic pump. Includes: Controller with Inline Manifold with Probe and Injector, Peristaltic Chemical Feed Pump with Flow Switch Utility Requirements: 120 volt @ 3 amp. E Integrated Compact CoAg Integrates the same chemical coagulation / flocculation technology as stand-alone Compact CoAg module (Page 27) INCLUDES: Enhanced External Mixing Manifold, Chemical Feed Pumps, and Control Panel Housed in a NEMA Box F MetalR+ Chemical Injection System Utilized when applying MetalR+ chemical for removal of metals. (included with Integrated Compact CoAg) INCLUDES: Chemical Feed Pump; Injector, and Feed Port in the above Piping Manifold. G Auto Water Discharge / Circulation Valve System Allow water to flow (24/7) back to the pit system reducing stagnant water issues. Utility Requirements: 120 volt @ 1 amp. H Sludge Tray Dewatering sludge tray with lid; stainless steel riser; and 5 sludge bags (supplied as a loose item) 26
PRIMARY TREATMENT TECHNOLOGIES FOR DISCHARGE TO CITY SEWER, RECYCLE OR EVAPORATION Universal Clarifier System Concept Drawings 1 Universal Clarifier System with Coalescing Cones and Funnel Skimmer 4A, B Additional Coalescing Cones 7A Mounting Shield 7E Integrated Compact CoAg 7D pH Control System 7C Ozone System 7B AMC-1000 Auto Purge Controller 2 Universal Clarifier System with Beltmop Skimmer Integrated CoAg and Mixing Chamber 3A Oil Skimmer 2 Mixing Chamber 3A Oil Skimmer 7A Mounting Shield 7E Integrated Compact CoAg 7D pH Control System 7C Ozone System 7B AMC-1000 Auto Purge Controller 27
PRIMARY TREATMENT TECHNOLOGIES FOR DISCHARGE TO CITY SEWER, RECYCLE OR EVAPORATION Universal Clarifier System Concept Drawings 3 Universal Clarifier System with Coalescing Cones with Funnel Skimmer 3B Funnel Type Oil Skimmer, 2 Coalescing Cones 7A Mounting Shield 7D pH Control System 7C Ozone System 28
PRIMARY TREATMENT TECHNOLOGIES FOR DISCHARGE TO CITY SEWER, RECYCLE OR EVAPORATION Modular System Comparison Chart OBSOLETE MODEL STEP / PART NO. EQUIVALENT MODULAR SYSTEM CLP-7034A CLT-600 Universal Clarifier w/ factory installed options: STEP 1-600 STEP 3B-600 STEP 4B-600 STEP 7A-600 STEP 7B -600 STEP 7C-600 STEP 7D-600 8.906-478.0 8.719-170.0 1.103-512.0 1.103-511.0 8.928-603.0 NPN CLT-600 Tank, Lid, Cradle, Manual Purge Valve Coalescing cones (2) with funnel skimmer system 8 Additional Coalescing Cones (total of 10) Mounting Shield AMC-1000D Auto-Purge UV Ozone System with Timer (applied to clarifier tank) pH (only controller) Sludge Tub with Lid 65 Gallon Tank ZCF2-30D Automatic Filtration Module REC3-30A Water Management & Pumping Module Ozone Kit (applied to storage tank) Processed Water Storage Tank (size TBD) NOTE: REC-ZCF3-30A can also be selected as one module, rather than separate ZCF2-30D & REC3-30A CLP-5024A CLT-300 Universal Clarifier w/ factory installed options: STEP 1-300 STEP 3B-300 STEP 4B-300 STEP 7A-300 STEP 7B -300 STEP 7C-300 STEP 7D-300 8.906-478.0 8.719-170.0 1.103-512.0 1.103-511.0 8.928-603.0 NPN CLT-300 Tank, Lid, Cradle, Manual Purge Valve Coalescing Cones (2) with Funnel Skimmer System. 4 Additional Coalescing Cones (total of 6) Mounting Shield AMC-1000D Auto-Purge UV Ozone System with Timer (applied to clarifier tank) pH (only controller) Sludge Tub with Lid 65 Gallon Tank ZCF2-30D Automatic Filtration Module REC3-30A Water Management & Pumping Module Ozone Kit (applied to storage tank) Processed Water Storage Tank (size TBD) NOTE: REC-ZCF3-30A can also be selected as one module, rather than separate ZCF2-30D & REC3-30A 29
PRIMARY TREATMENT TECHNOLOGIES FOR DISCHARGE TO CITY SEWER, RECYCLE OR EVAPORATION OBSOLETE MODEL STEP / PART NO. EQUIVALENT MODULAR SYSTEM CL-304A CLT-300 Universal Clarifier w/ factory installed options: STEP 1-300 CLT-300 Tank, Lid, Cradle, Manual Purge Valve STEP 3B-300 STEP 4B-300 STEP 7A-300 8.906-478.0 SPECIAL 8.928-603.0 NPN Coalescing Cones (2) with Funnel Skimmer System. 4 Additional Coalescing Cones (total of 6) Mounting shield Sludge Tub with Lid ZCF2-30D Automatic Filtration Module with (1) one media housing and 65-gallon tank installed REC3-30A Water Management & Pumping Module Processed Water Storage Tank (size TBD) NOTE: The above listed components includes features and benefits far greater than the original CL-304A model) CL-600D CLT-600 Universal Clarifier w/ factory installed options: STEP 1-600 STEP 3B-600 STEP 4B-600 STEP 7A-600 STEP 7C-600 8.906-478.0 CLT-600 Tank, Lid, Cradle, Manual Purge Valve Coalescing Cones (2) with Funnel Skimmer System. 8 Additional Coalescing Cones (total of 10) Mounting shield UV Ozone System with Timer (applied to clarifier tank) Sludge Tub with Lid CL-30 (without 165-gallon tank and pump) CLT-600 Universal Clarifier w/ factory installed options: STEP 1-600 STEP 3B-600 8.906-478.0 CLT-600 Tank, Lid, Cradle, Manual Purge Valve Coalescing Cones (2) with Funnel Skimmer System. Sludge Tub with Lid 30
PRIMARY TREATMENT TECHNOLOGIES FOR DISCHARGE TO CITY SEWER, RECYCLE OR EVAPORATION Compact CoAg Module The Compact CoAg Module employs chemical coagulation and flocculation water treatment technology to enhance and speed up the process of removing suspended solids and most types of emulsified oils. This product utilizes a patented process for applying and mixing proprietary blends of chemical coagulant (CoAg+) and flocculant (EC+) to effectively de-emulsify oils and to agglomerate suspended solids. The Compact CoAg Module is typically combined with a separator/final blending tank that has unique internal piping, along with an auto-purge system that results in very little standing water within the system at the end of the day. Four mixing chambers and chemical injection ports Integral electrical control center with automatic shut-down system Skid mounted steel chassis Technical data Model Compact CoAg Compact CoAg Part No. 1.103-510.0 Special Description Compact CoAg Module Integrated Compact CoAg* Coagulation Chemical Chemical Flocculation Chemical Chemical Flow GPM Voltage 1 – 20 1 – 20 120 120 Phase 1 1 AMPS 14 14 Optional Accessories Part No. 8.921-729.0 8.921-730.0 Special Description pH (only) Controller with one peristaltic pump electrically interfaced with the infeed pump / sump pump circuit ‡ AMC-1000D, Auto-Purge System ‡ Includes: mounting of control center on the chassis of the Compact CoAg and the air actuated auto-purge valve supplied as a loose item (compressed air required 3 cfm @ 85 PSI) MetalR+ Chemical Injection Package ‡ Chemical CoAg Treatment Kits and Consumables Part No. Description Special 8.720-009.0 8.753-577.0 8.725-445.0 8.725-446.0 8.940-586.0 8.725-508.0 8.750-280.0 8.750-281.0 8.749-550.0 8.749-549.0 CoAg Bench Scale Test Kit Chlorine Test Strips pH Test Strips CoAg+ Coagulant – 5 Gallons CoAg+ Coagulant – 55 Gallons EC+ Flocculant (Polymer) – 5 Gallons EC+ Flocculant (Polymer) – 55 Gallons Metal R+ Coagulant – 5 Gallons Metal R+ Coagulant – 55 Gallons Liquid Alum (Aluminum Sulfate) – 5 Gallons (pH control) Liquid Alum (Aluminum Sulfate) – 55 Gallons (pH control) ‡ Factory Install Only. NOTE: Sump pumps sold separately. Compact CoAg must have a separator tank downstream. * Integrated Compact CoAg Special requires CLT-600 (sold separately), see page 23 for ordering options. COMPACT COAG MODULE Ideal to retro-fit system for chemical coagulation and focculation INTEGRATED COMPACT COAG The same chemical coagulation / flocculation technology as the stand-alone Compact CoAg module. The Integrated Compact CoAg includes an enhanced mixing manifold, along with chemical feed pumps and control panel housed in a NEMA box. More details on page 26. 31
POST TREATMENT, WATER POLISHING & RECYCLED WATER MANAGEMENT 32
POST TREATMENT / WATER POLISHING TECHNOLOGIES / RECYCLED WATER MANAGEMENT Filteration Modules d recycle Filtration technologies take care of the wash water, mud, chemicals and grime that is rinsed off of equipment during cleaning. These systems on the folliwing pages are tailored to purify wash water for reuse by removing harmful contaminates. Field installations and other heavy duty applications often require mechanical separation systems as an upstream process prior to further treatment. Technical data Model REC-ZCF3-30A Part No. Description Filtration Rate GPM 1.103-513.0 Pumping & Filtration System REC-ZCF3-30A Special Special REC3-30A REC3-30A Special ZCF2-30D REC-ZCF3-30 with 2 HP Self-priming pump 1.103-511.0 Water Management Pumping System Special 1.103-512.0 ZCF Filter Pac REC3-30A with 2 HP Self-priming pump up to 20 up to 20 – – up to 20 Transfer Rate GPM up to 30 up to 40 up to 30 up to 40 – Voltage 230 230 230 230 120 Phase 1 1 1 1 1 AMPS 20 20 20 20 5 Optional Accessories Part No. 8.928-603.0 Description Ozone Generator Kit for REC-ZCF3-30A & REC3-30A ONLY ‡ Factory Install Only. NOTE: Each media housing includes 50 lbs of Gravel, 75 lbs of Garnet, and 250 lbs of Zeolite Media 33
POST TREATMENT / WATER POLISHING TECHNOLOGIES / RECYCLED WATER MANAGEMENT REC-ZCF3-30A The REC-ZCF3-30A is a major advance in filtration performance. Delivering superior recycled water quality with fully automatic operation, the plug-and-play unit is pre-piped and wired, ready for connection to tanks and wash process. Flexible programming and self-cleaning backwash cycles enables large volumes of waste water to recycle while generating a minimum amount of waste volume. Using robust, industry-standard components built into a highly functional structural steel frame with a stainless steel base. As a powerful and flexible pumping and filtration system that can serve as the hub of a wide range of treatment system processes. Plug and play filtering Standard stainless steel skid Two media filters with automatic back washing Two automatic control valves 150 Gal. Tank CL-30A-600 Gal Compact CoAg 65 Gal. Tank REC-ZCF3-30D Storage Tank Typical installation of system with REC-ZCF3-30A 34
POST TREATMENT / WATER POLISHING TECHNOLOGIES / RECYCLED WATER MANAGEMENT REC3-30A A compact water management control center, the REC3-30A is an upgrade to the REC2-20A module. It is a versatile water management module that pumps water from upstream pre-treatment tanks or pit system to downstream reuse storage tanks. When combined with the ZCF filtration module, it pumps influent water through the filters to remove particulate, as well as provides pressurized water for backwashing and for recycling purposes. It provides makeup water, as well as discharges any excess water volume. Designed to interface with pretreatment & post treatment modules Stainless steel skid with painted carbon steel enclosure Lockable front door Easy access to components (pump, piping, and electrical) ZCF Filter Pac Specifically designed to pair with the REC series module, the ZCF Filter Pac delivers a major advance in filtration performance, delivering superior recycled water quality with fully automatic operation. Flexible programming and self-cleaning backwash cycles enable the ZCF to recycle large volumes of waste water while generating a minimum amount of waste volume. The ZCF uses robust, industry-standard components built into a highly functional structural steel frame with stainless steel base. Flexible programming and self-cleaning backwash cycles Effective recycling system in a small footprint Designed to fit through 36“ man doors for maximum installation flexibility Specifically designed to pair with the REC series module 35
POST TREATMENT / WATER POLISHING TECHNOLOGIES / RECYCLED WATER MANAGEMENT PM-1000D The PM-1000D provides a fully automated, environmentally friendly and low-cost way to manage standing wash water found in collection pits, tanks or sump drains. A module that incorporates: an air pump; diffuser stones, microbes and nutrients injection system with timer, it is designed to be integrated into most wash waster treatment systems utilizing aeration and automatic injection of a highly effective microbial agent (BioStax 1800) for eliminating oils, greases and other hydrocarbons and organics typically found in collection pits or sump drains. Easy in-field installation Fits most brands of water treatment systems Effectively reduces odor Biology consumes oils, grease, hydrocarbons, etc. Steel cabinet protected by epoxy powder coat finish Microbe Pump Air Pump Microbe Supply Aeration Line Biostax N1 Supply Aeration Line Wash Water Discharge Biostax N1 Pump Wash Water Influent Sludge Technical data Model PM-1000D PM-1000D Part No. 1.103-467.0 Special Description Automatic Pit Management System Pit Management System with Regenerative Blower and 10 Jetter Diffusers Type of System Voltage Phase AMPS BioStax BioStax 120 120 1 1 4 6 Consumables Part No. 8.718-918.0 8.718-917.0 8.718-919.0 8.718-916.0 ** Non-stock item Description BioStax 1800, liquid, 2 containers A&B (concentrate makes 55 gallons)** BioStax 100 Hawaiian Blend, liquid, 8 oz. vial BioStax 1800, Two 8 oz vials (A & B) makes 5 gallons Bio-Nutrient, 8 oz bottle 36
BIOREMEDIATION High Boy The IPF solids dewatering unit utilizes inexpensive fabric media to filter out solid particles. Fabric paper, which is supplied in 5, 20, and 50 micron sizes, is automatically indexed onto a recessed conveyor belt made of high tensile, non-metallic material. As water and solid particles drain through the fabric paper, solids are retained by the fabric paper. As the fabric paper blinds over, the water level will rise, a float will actuate a drive motor and gear system, the conveyer belt will index forward allowing the spent paper to fall into a collection container and new paper to index onto the conveyor belt. The IPF can be applied for pre-treatment, post treatment, or as a stand alone treatment system. Carbon steel exterior with a stainless steel interior Includes a collection container for spent paper and sludge Exterior mounted drive motor with a covered housing 82-gallon tub Included Technical data Model High Boy High Boy High Boy - SS Part No. 1.103-488.0 Special Special Description High-Boy Indexing Polishing Filter High-Boy Indexing Polishing Filter with 82-gallon tub High-Boy Indexing Polishing Filter with all carbon steel components made of Stainless Steel Flow GPM 1-20 1-20 1-20 Height (Inches) Container (Gal) Voltage optional 82 47.56 47.56 47.56 82 120 120 120 Phase 1 1 1 AMPS 3 3 3 Optional Accessories Part No. 8.752-171.0 8.752-173.0 8.752-172.0 8.929-152.0 8.917-279.0 Description Fabric Media, Filter – 50 Micron x 1100 Yards Fabric Media, Filter – 20 Micron x 650 Yards Fabric Media, Filter – 5 Micron x 500 Yards Water Retention Container (approximately 82-gallon capacity) Water Retention Container (approximately 40-gallon capacity) High Boy Stainless Steel 37
BIOREMEDIATION 38
BIOREMEDIATION PM-1000D The PM-1000D provides a fully automated, environmentally friendly and low-cost way to manage standing wash water found in collection pits, tanks or sump drains. A module that incorporates: an air pump; diffuser stones, microbes and nutrients injection system with timer, it is designed to be integrated into most wash waster treatment systems utilizing aeration and automatic injection of a highly effective microbial agent (BioStax 1800) for eliminating oils, greases and other hydrocarbons and organics typically found in collection pits or sump drains. Easy in-field installation Fits most brands of water treatment systems Effectively reduces odor Biology consumes oils, grease, hydrocarbons, etc. Steel cabinet protected by epoxy powder coat finish Microbe Pump Air Pump Microbe Supply Aeration Line Biostax N1 Supply Aeration Line Wash Water Discharge Biostax N1 Pump Wash Water Influent Sludge Technical data Model PM-1000D PM-1000D Part No. 1.103-467.0 Special Description Automatic Pit Management System Pit Management System with Regenerative Blower and 10 Jetter Diffusers Type of System Voltage Phase AMPS BioStax BioStax 120 120 1 1 4 6 Consumables Part No. 8.718-918.0 8.718-917.0 8.718-919.0 8.718-916.0 ** Non-stock item Description BioStax 1800, liquid, 2 containers A&B (concentrate makes 55 gallons)** BioStax 100 Hawaiian Blend, liquid, 8 oz. vial BioStax 1800, Two 8 oz vials (A & B) makes 5 gallons Bio-Nutrient, 8 oz bottle 39
BIOREMEDIATION REC Series for Recycle Purposes A compact water management control center, the REC3-30A is an upgrade to the REC2-20A module. It is a versatile water management module that pumps water from upstream pre-treatment tanks or pit system to downstream reuse storage tanks. When combined with the ZCF filtration module, it pumps influent water through the filters to remove particulate, as well as provides pressurized water for backwashing and for recycling purposes. It provides makeup water, as well as discharges any excess water volume. Designed to interface with pretreatment & post treatment modules Stainless steel skid with painted carbon steel enclosure Lockable front door Easy access to components (pump, piping, and electrical) Technical data Model REC3-30A REC3-30A Special Part No. Description 1.103-511.0 Water Management Pumping System Special REC3-30A with 2 HP Self-priming pump Flow GPM Voltage Phase AMPS up to 30 up to 40 230 230 1 1 20 20 Optional Accessories Part No. 8.928-603.0 1.103-467.0 PM-1000D Special Description Ozone Generator Kit for REC3-30A PM-1000D BioSystem – Bioremediation to consume dissolved organic matter Pit Management System with Regenerative Blower and 10 Jetter Diffusers 40
BIOREMEDIATION Golf & Turf Wash Water Applications Treatment & Discharge Treatment & Recycle Module Options HydroScreen CLT-300 PM-1000D (special) Universal Clarifier REC3-30A 41
EVAPORATION 42
WB The WB series is the first to use the extra-high efficient submerged combustion technology to deliver 100% heat exchanger efficiency sending the heat directly into the water, not up a vent stack, creating significant operational and energy cost savings. There are two models for handling waste streams at 60 and 120 gallons per hour. Featuring top-of-the-line immersion tube jet burner components, with a solid-state flame control monitor, the WB models are capable of creating temperatures of up to 2000°F, releasing hot flue gases directly into the water. Waste streams up to 120 gallons per hour Temperatures up to 2000°F Top-of-the-line immersion tube jet burner components Auto purge, auto start/stop and auto fill come standard Heat-resistant, heavy-duty stainless steel sparger tube Technical data Model WB-120A WB-50A Part No. Description BTU 1.103-473.0 Wastewater Evaporator 1.103-474.0 Wastewater Evaporator Evaporation Technology 571,000 Flow Rate GPH 1,142,000 Combustion 1 – 120 Combustion 1 – 60 Exhaust Stack 12" 10" Capacity (Gal) 170 76 Voltage Phase AMPS 230 230 1 1 22 11 Optional Accessories Part No. 8.906-066.0 8.903-762.0 WB-120A ONLY 8.903-729.0 8.903-767.0 8.717-743.0 WB-50A ONLY 8.903-725.0 8.903-766.0 8.717-742.0 Description Conversion from Natural Gas to Propane ‡ (Requires Qty 2 for WB-120A) Foam Detection System ‡ Tank and Tube Conversion to AL-6XN ‡ Wastewater Flame Injection System ‡ 12" Flue Pipe Rain Shield Tank and Tube Conversion to AL-6XN ‡ Wastewater Flame Injection System ‡ 10" Flue Pipe Rain Shield Water Analysis and Kits for Evaporation Systems Part No. Description 8.750-241.0 8.750-242.0 8.750-243.0 8.719-146.0 Metal Analysis (includes Ag, As, Ba, Cd, Cr, Pb, Se Hg, Cu, Zn, Ni) Base Analysis for Evaporators (includes analysis of pH dissolved and suspended solids, Total Oils & Greases, NP [Non-Polar] Oils & Greases, Anions [Cl, NO3, o-PO4, SO4], Flashpoint, Viscosity, Cations [B, Ca, Fe, K, Mg, Na]) VOC Analysis (includes 67 VOC compounds by EPA 8260) for Evaporation Systems Evaporator Waste Stream Sampling Kit ‡ Factory Install Only. † Net price – no dealer discounts; to expedite processing time of wastewater analysis, multiply net price by a factor of 1.5 43
EVAPORATION HBG The natural gas-heated HBG system is capable of evaporating wastewater at up to 30 gallons per hour. The combustion box in the HBG is made of advanced heat reflective material and features a unique energy-efficient design for reflecting the heat directly onto the floor of the evaporation tank for energy cost savings. A high-efficiency burner shoots a flame, fueled by natural gas or propane, into the combustion chamber for unusually high energy efficiency. The unit is made of heavy-duty steel, insulated and double lined for both energy efficiency and safety. Evaporates waste water up to 30 gallons per hour Natural gas-heated system Combustion box made of advanced heat reflective material Technical data Model HBG-30D Part No. Description BTU 1.103-449.0 Wastewater Evaporator 390,000 Evaporation Technology Hot-Plate Flow Rate GPH 1 – 30 Exhaust Stack 10" Capacity (Gal) 100 Voltage Phase AMPS 120 1 3 Optional Accessories Part No. 8.903-740.0 8.903-753.0 8.903-741.0 8.906-074.0 8.906-073.0 8.903-749.0 8.903-750.0 8.906-077.0 8.717-742.0 SPECIAL Description Air Diaphragm Fill Pump & Level Controls for Auto Fill (compressed air required, 3 cfm at 60-100 PSI) ‡ Electric Centrifugal Fill Pump & Level Controls for Auto Fill ‡ Motorized Belt Oil Skimmer, 316L Stainless Steel ‡ Chemical Injector, Defoamer, Air-Injected ‡ Inline Chemical Injector for Anti-foam or Rust Inhibitor, Electric-Powered ‡ Tank Conversion to 316L Stainless Steel ‡ Tank Conversion to AL-6XN ‡ Conversion from Natural Gas to Propane ‡ 10" Flue Pipe Rain Shield Convert All Carbon Steel Parts to Stainless Steel ‡ Water Analysis and Kits for Evaporation Systems Part No. Description 8.750-241.0 8.750-242.0 8.750-243.0 8.719-146.0 Metal Analysis (includes Ag, As, Ba, Cd, Cr, Pb, Se Hg, Cu, Zn, Ni) Base Analysis for Evaporators (includes analysis of pH dissolved and suspended solids, Total Oils & Greases, NP [Non-Polar] Oils & Greases, Anions [Cl, NO3, o-PO4, SO4], Flashpoint, Viscosity, Cations [B, Ca, Fe, K, Mg, Na]) VOC Analysis (includes 67 VOC compounds by EPA 8260) for Evaporation Systems Evaporator Waste Stream Sampling Kit ‡ Factory Install Only. † Net price – no dealer discounts; to expedite processing time of wastewater analysis, multiply net price by a factor of 1.5 HBG-30D Stainless Steel 44
EVAPORATION Evaporator Belt Evaporation is achieved by electric-power with indirect heat through standard steel storage containers, making the evaporator belt an easily implemented and adaptable option when low-volume evaporation is needed. An economical alternative, the Evaporator Belt is ideal for evaporating very low volumes of wastewater. The electric-powered belt wraps around a standard 55-gallon steel drum and slowly heats non-flammable liquids to temperatures of 70° to 250°F. The heavy-duty aluminized steel belt includes thermostatic control and weighs only 14 pounds. Low volume wastewater evaporation Heats liquids to temperatures of 70° to 250°F Aluminized steel belt Technical data Model Evaporator Belt Part No. Description Evaporation Technology 8.707-034.0 Wrap-It-Heat Water Reduction Belt Electric Flow Rate GPH 1.4 Capacity (Gal) 55** Voltage 230 Phase AMPS 1 12.5 Water Analysis and Kits for Evaporation Systems Part No. Description 8.750-241.0 8.750-242.0 8.750-243.0 8.719-146.0 Metal Analysis (includes Ag, As, Ba, Cd, Cr, Pb, Se Hg, Cu, Zn, Ni) Base Analysis for Evaporators (includes analysis of pH dissolved and suspended solids, Total Oils & Greases, NP [Non-Polar] Oils & Greases, Anions [Cl, NO3, o-PO4, SO4], Flashpoint, Viscosity, Cations [B, Ca, Fe, K, Mg, Na]) VOC Analysis (includes 67 VOC compounds by EPA 8260) for Evaporation Systems Evaporator Waste Stream Sampling Kit ** Drum not included † Net price – no dealer discounts; to expedite processing time of wastewater analysis, multiply net price by a factor of 1.5 45
EVAPORATION GENERAL EQUIPMENT Accessories enhance the effectiveness of Industrial Wastewater Treatment Systems Water Maze offers a broad selection of add-ons, accessories, parts, and consumables that support the performance of your water treatment systems. Water Blaster 25 GPM and 500 PSI 2 Electrical Configurations Rugged self-priming, high-pressure diaphragm pump Technical data Model Water Blaster Water Blaster Part No. 1.103-484.0 1.103-472.0 Description High Pressure Cleaning High Pressure Cleaning GPM 25 25 PSI 500 500 HP 10 10 Voltage 230 460 Phase 3 3 AMPS 30 15 Optional Accessories Part No. 8.711-863.0 Description Hose Reel, Cox 1/2"-100' 1175-6-100-CVXX 46
GENERAL EQUIPMENT Pit Cleaner Easy sludge removal Capable of suctioning mud and sludge from the bottom of a pit or pond Shallow Pit Cleaner Sludge Cart Pit Cleaner Assembly Technical data Model Pit Cleaner Pit Cleaner Part No. 8.903-601.0 8.903-600.0 Description Suction Flow GPM Shallow Pit Cleaner, up to 2 Feet Deep (includes 1 bag) Pit Cleaner Assembly 15-40 15-40 Discharge Hose 8' x 1.25" 8' x 1.25" Pressure Washer Requirements* PSI GPM 1000-3000 1000-3000 2.0-5.2 2.0-5.2 Optional Accessories Part No. 8.709-206.0 8.719-191.0 Description Sludge Cart Only (includes 1 bag) Sludge Bag, Biodegradable, cotton fiber (includes 1 bag) *Pressure washer not included. 47
DET RGENT ACCESSORIESS, & PARTS & CONSUMABLES TREATMENT CHEMICALS DETERGENTS & TREATMENT CHEMICALS Detergents Part No. Size Enviro-Clean+Plus 8.916-589.0 5 gal Description DETERGENT | WASH WATER APPLICATIONS — QUICK RELEASE, LOW PHOSPHATE, ALL PURPOSE Combines both the cleaning power of other detergents with oil-release properties to enhance the effectiveness of a wash water recycling system or oil-water separator. In addition to being biodegradable, it has low-foaming and low-phosphate characteristics and contains no caustics or butyls. Safely on many surfaces, including aluminum, stainless steel, glass, plastic, paint and even fine automotive paint finishes. It is ideal for cars, trucks, machinery, exterior walls, heavy equipment, farm implements, RVs, drilling rigs, mining equipment, buses, and other items that may require use of a recycling system or oil-water separator. Enviro-Degreaser 8.916-590.0 5 gal 8.916-593.0 55 gal DETERGENT | WASH WATER APPLICATIONS — QUICK RELEASE, PHOSPHATE FREE, DEGREASER A potent degreaser that also has quick-release properties so it is ideal for use when water is being treated by a wash water recycle system or oil-water separator. Besides being biodegradable, it is phosphate free and does not react photochemically so it’s enviro-safe. Water Maze Enviro-Degreaser can be used safely on many surfaces, including aluminum, stainless steel, glass, plastic, paint and even fine automotive paint finishes. It is ideal for use on vehicles, engines and other objects exposed to high amounts of grease and grime. It is especially effective as a pre-spray for cleaning engines, white-wall tires, vinyl tops and metal tops. 5600 Defoamer 8.719-138.0 1 gal 8.719-139.0 5 gal 8.719-140.0 55 gal DEFOAMER | EVAPORATION APPLICATIONS — EVAPORATION, DEFOAMER CONCENTRATE A fast-acting defoamer concentrate that quickly suppresses froth and suds often found in waste streams bound for processing through a waste water evaporation system. Water Maze 5600 can also be used in aqueous-based waste water treatment systems. Water Treatment Chemicals pH Plus Liquid 8.698-046.0 5 gal pH Minus Liquid 8.698-049.0 5 gal EC+ Plus Flocculant 8.940-586.0 5 gal 8.725-508.0 55 gal CoAg+ Coagulant 8.725-445.0 5 gal 8.725-446.0 55 gal Metal R+ Coagulant 8.750-280.0 5 gal 8.750-281.0 55 gal Liquid Alum pH 8.749-550.0 5 gal 8.749-549.0 55 gal No Rust 8.749-782.0 5 gal pH ADJUSTERS | ALL WATER TREATMENT SYSTEMS — PH ADJUST CHEMICAL, ALL WATER TREATMENT SYSTEMS Use as a pH adjust chemical in water treatment applications to raise the pH. It is ideally suited for use with Water Maze water treatment systems, but is also suitable for use in a wide variety of waste water treatment applications where the pH needs to be raised. Best results are obtained when Water Maze pH Plus Liquid is injected directly into the waste water stream on an automatic basis. pH ADJUSTERS | ALL WATER TREATMENT SYSTEMS — PH ADJUST CHEMICAL, ALL WATER TREATMENT SYSTEMS Use as a pH adjust chemical in water treatment applications to lower the pH when a powder form is preferred. If dissolved in warm water, this 45 lbs container will make 15 gallons of a liquid RTU pH adjust product. It is ideally suited for use with Water Maze water treatment systems, but is also suitable for use in a wide variety of waste water treatment applications where the pH needs to be lowered. ADDITIVES | CHEMICAL FLOCCULANT FOR SUSPENDED SOLIDS, EMULSIFIED OILS, AND GREASES An anionic flocculant for use with the Water Maze Innovator Series water treatment systems. It is extremely effective in wash water clarification and solids removal. When added continuously, after the water has been treated by electro-coagulation or the Water Maze CoAg+, EC+ PLUS promotes agglomeration of the coagulated suspended solids into larger particles, which are then easily removed from the water by settling and filtration. ADDITIVES | CHEMICAL COAGULANT FOR SUSPENDED SOLIDS, EMULSIFIED OILS, AND GREASES A proprietary and uniquely formulated coagulant, containing highly reactive polyaluminum chloride and polyamine. The CoAg+ is highly effective at coagulating suspended solids and emulsified oils and greases from a variety of applications. It is cost and performance effective when compared to other metal salts and polymer based treatment programs. ADDITIVES | CHEMICAL COAGULATION — REDUCE METAL CONCENTRATION Provides an easy, flexible and cost efficient solution to reduce metal concentration. It is effective against a wide array of metals and removes various co-existing heavy-metals at the same time. The chelating power of the dithocarbamate group allows the direct precipitation of complex or chelated metals. Chemically stable sludge is generated avoiding any secondary pollutions. It is extremely cost effective and will remove Cu, Zn, Hg, Pb, Cd, Ag, Ni, Co, Fe+2, Cr+3, Au, Pt and Sn. ADDITIVES | LIQUID ALUMINUM SULFATE SOLUTION — WATER TREATMENT SYSTEMS A 20% liquid aluminum sulfate solution for use as a pH adjust chemical or a coagulant in water treatment. It is ideally suited for use with Water Maze wash water treatment systems but is also suitable for use in a wide variety of waste water treatment systems and applications. Best results are obtained when Water Maze Liquid Alum is injected directly into the waste water stream on a continuous basis. ADDITIVES | CONCENTRATED CORROSION INHIBITOR — CARBON STEEL TANK EVAPORATORS A concentrated corrosion inhibitor that is designed to provide rust protection in Water Maze industrial waste water evaporators. When added continuously this unique blend of chemicals will prevent corrosion to the wetted metal surfaces of a waste water evaporator. Water Maze No Rust also acts as a dispersing agent, which helps prevent deposit build-up in the evaporator tub and facilitates removal of the concentrate at the end of the evaporation cycle. This helps maintain energy efficiency during the evaporation process and adds to the ease of evaporator cleaning and concentrate removal. OxiMaze+* 8.750-499.0 5 gal 8.750-500.0 55 gal ADDITIVES | OXIDIZER — ALL WATER TREATMENT SYSTEMS A powerful oxidizer to be used as a sanitizer for very effective odor control within waste water treatment systems. OxiMaze+ is a much safer and more effective alternative to chlorine (sodium hypochlorite). Non-toxic, non-corrosive and has a much higher reactivity rate than chlorine, OxiMaze+ also stays in the wastestream much longer than other sanitizers (like ozone gas), making it a very effective treatment, long term. OxiMaze+ kills pathogens in wastestreams, and the required ORP (Oxidation Reduction Potential) level is much less than Chlorine (almost 50% less). Shipped in concentrate form, OxiMaze+ saves shipping costs allowing you to offer a better solution to your customer. 48 *Cannot Ship Via UPS
ACCESSORIES 49
ACCESSORIES, PARTS & CONSUMABLES Filter Tanks and Elements Roto-molded for strength Corrosion and UV Resistant Self cleaning laterals Patented water distribution system Media Filter Part No. 8.726-028.0 8.726-029.0 8.723-204.0 8.723-205.0 8.723-206.0 8.723-215.0 8.723-216.0 8.723-217.0 8.716-840.0 8.716-847.0 8.716-871.0 8.716-872.0 Description Media, 3.1 sq ft, CrystalFlo II Media, 4.9 sq ft, Tagelus 100D Filter Tank, 125 sq ft, with element, StaRite Filter Tank, 200 sq ft, with element, StaRite Filter Tank, 300 sq ft, with element, StaRite Cartridge Element, 125 sq ft, StaRite Cartridge Element, 200 sq ft, StaRite Cartridge Element, 300 sq ft, StaRite Element, 200 sq ft, 20 Micron, Jacuzzi* Element, 250 sq ft, 20 Micron, Jacuzzi* Element, 200 sq ft, 5 Micron, Jacuzzi* Element, Filter, 100 sq ft, Jacuzzi* *Limited supply; contact Customer Service for availability Filter Tank with Element Filter Media Virgin coconut shell activated carbon Multi-media provides solids separation Sand Part No. 8.757-147.0 8.718-920.0 8.718-921.0 8.718-922.0 8.718-923.0 8.718-924.0 8.718-933.0 Description Zeolite, 50 lb Bag* Sand, 20-40 Size, 50 lb Bag Gravel, 50 lb Bag* Anthracite #1 .60-.80mm, 50 lb Bag Garnet, 30 x 40, 100 lbs per Bag Garnet, 8 x 12, 50 lbs per Bag* Carbon, Virgin Coconut, 8 x 30 55 lb Bag *Media Included in ZCF Filter Housing Clay & Filter Paper Virgin coconut shell activated carbon Multi-media provides solids separation Clay Part No. 8.718-927.0 8.718-928.0 8.718-930.0 8.718-931.0 6.295-164.0 Description Clay, BC-77 DKG (50 lb Bag) Clay, BC-77 KAG (50 lb Bag) Clay, BC-77 JSG (50 lb Bag) Organoclay, OC-77 (50 lb Box) Kärcher Clay RM-847 (44 lbs) Ideal for treating oils, metals, detergents Ideal for treating oils, metals, detergents and to lower the pH Ideal for treating recycle water Organophille blend with anthracite to remove emulsified oils and organics Ideal for treating heavily mineral oil contaminated water Gravel Carbon Sludge Containment Biodegradable Natural fiber material Grass Catcher Part No. 8.906-478.0 8.903-602.0 50 Description Tub, Sludge, with Lid (Black) Grass Catcher Sludge Containment
ACCESSORIES, PARTS & CONSUMABLES Bioremediation Consumables Exclusive to Waterstax Biodegradable Store in cool location or refrigerator Convenient packaging Biostax 1800 Part No. 8.718-913.0 8.749-853.0 8.718-914.0 8.718-918.0 8.718-917.0 8.718-916.0 8.718-919.0 Description Bio-Puck HC, 4-pack with BioNutrient and 4 pit socks Bio-Puck HC, box of 20 pucks Bio-Puck GT, 4-pack with 4 pit socks Biostax 1800, makes 55 gallons Biostax 100 Hawaiian Blend (8 oz Vial), makes 5 gallons Bio-Nutrient, 8 oz bottle Biostax 1800 (Two 8 oz Vials) Air Valves Simple design Maintenance free Self cleaning 3 Way Ball Assembly Part No. 8.716-422.0 8.749-845.0 8.716-426.0 Description Gemu Silverline, Threaded Ends & 2" Female Tail Piece 3 Way Ball Assembly, CLP Automatic Solenoid, Air, Gemu Type 322 Bio-Puck WB Blowers & Draft Inducer External motor Aluminum fan Draft Inducer Part No. 8.715-192.0 Description Draft Inducer D-3, HBG/HBE Alpha Coalescing Parts Oil-Loving polypropylene grids Proprietary maze design for optimum oil-water separation Part No. Description 8.706-666.0 8.706-668.0 8.706-671.0 8.706-672.0 8.706-673.0 8.706-675.0 8.709-338.0 8.709-339.0 8.709-342.0 Grid, Vertical Coalescing, Large, 20.5" x 32.5" Grid, Mini Coalescing, Small, 17" x 16" Grid, Horizontal Coalescing Suitcase Only For Pom Pom Filters (filters not incl.) Pom Pom, Sorbaid (order 2 per suitcase) Grid, Horizontal Coalescing (Delta 500) Strap, Coalescing Grid, 60" Strap, Coalescing Grid, 112" Strap, 84", Filter Coalescing Grid 51
ACCESSORIES, PARTS & CONSUMABLES HBG Burners Industrial duty Simple operation HSG-400 Part No. 8.717-099.0 8.717-100.0 8.717-101.0 Description Wayne, P250 AFEP, 115V, HBG-15 NG Wayne, HSG-400, HBG-30 Wayne, P250 AFEP, 115V, HBG-15 LPG HBG Burner Parts & Elements Industrial applications Part No. 8.717-990.0 8.717-991.0 8.717-992.0 8.718-006.0 Description Ignition Module, HBG-15 Valve, Gas Burner HBG-15 Valve, Gas White Rodgers HBG-30 Control, Primary Safety, w/ 30 Sec Pre-Purge HBG-30 Exhaust Stacking Rain protection Back pressure reduction Rain Shield Part No. 8.717-738.0 8.717-739.0 8.717-740.0 8.717-742.0 8.717-743.0 Description Flue Adapter, 6" HBG-15, No Flange Flue Adapter, 10" HBG-30, No Flange Shield, Rain, 6" Flue Pipe, Water Blaze Shield, Rain, 10" Flue Pipe, HBG Shield, Rain, 12" Flue Pipe, WB-120 Flow Meters & Gauges Simple design High impact plastic Flow Meter Part No. 8.712-136.0 8.712-154.0 8.712-155.0 Description Flow Meter 1.5" Pressure, 0-100 ¼" Bottom Pressure, 0-10 PSI ORP/pH Controller Parts ORP/pH probes resistant to fouling Original replacement parts Part No. Description 8.711-736.0 8.716-970.0 8.716-974.0 8.716-979.0 8.716-984.0 8.716-986.0 8.716-990.0 8.709-144.0 8.716-989.0 52 Tubing, 1/4" ID x 7/16" OD, Norprene Fitting, Compression 1/2" Collar VSP-20, for ORP/pH Control Kit, VSP-20 Parts, Suction/ Discharge Kit Tubing, ORP/pH Controllers 15 ft Opaque Injector, I.P.F. ORP/VSP 20 Metering Controller Only, ORP/pH Digital CH250 Chlorinator, Model #910 pH-only Controller w/ probe, 120V, stand alone ORP/pH Digital CH250 Controller
ACCESSORIES, PARTS & CONSUMABLES Ozone Generators High output ozone for effective oxidation of bacteria and control of odor Ultra-violet ozone generation 1-, 2-, 4-bulb configurations Ozone Generator Part No. 8.905-714.0 8.905-715.0 8.905-716.0 8.905-717.0 Description Series 200 (120V) Series 200 (220V) Series 400 (120V) Series 400 (220V) Above models require power supply and/or circulation system Ozone Generator Parts Direct replacement UV lamps CD maintenance kit Lamp, Ozone Replacement Part No. 8.707-321.0 8.707-355.0 8.709-431.0 8.712-138.0 8.716-590.0 8.716-592.0 8.716-600.0 Description Valve, Ozone Meter, ¼" Plastic Valve, ³⁄8" Tubing Check, Kynar Injector, Ozone w/o Check Valve Flowmeter, Ozone Ballast, 120V / 220V Ozone Generator Connector, 4 Pin Plug Lamp, Ozone Replacement Scot Pumps & Repair Kits Heavy-duty cast iron body Stainless steel impeller Scot Pump Part No. 8.715-400.0 8.715-402.0 8.715-404.0 8.715-357.0 8.716-814.0 Description 1-½ hp 208/230/460V 3PH, 20 GPM/ 50 PSI 2 hp 208/230V 1PH, 50 PSI 2 hp 208/230/460V 3PH, 32 GPM/ 50 PSI 2 hp 115/230V 1PH, Stainless Steel Seal / O-Ring Kit, Filter Pump (Jacuzzi) Little Giant Pumps Heavy-duty cast iron Part No. 8.715-367.0 8.715-369.0 8.753-541.0 8.753-542.0 Ebara Pumps Heavy-duty impeller Stainless steel Part No. 8.715-438.0 8.715-439.0 Ebara Pump Description Sump, ½ hp 230V / 3PH Sump, ½ hp 460V / 3PH 53 Little Giant Pump Description Sump, ½ hp 120V Sump, ¹⁄3 hp 220V Pump, Submersive 10S-CIM 208-240V (Requires Part #8.753-542.0) Mech Float Switch 15' Cord (Requires Part #8.753-541.0)
ACCESSORIES, PARTS & CONSUMABLES Peristaltic Metering Pumps Roller cam designed Hose compression pump Peristaltic PUMP Part No. 8.715-378.0 8.715-379.0 8.749-856.0 8.749-855.0 8.750-963.0 Description VSP20 Metering, 24V VSP20 Metering 120V Pump, Peristaltic, 1-7 GPD Pump, Peristaltic, 8-45 GPD Squeeze Tube VSP20 Metering ARO Pumps Heavy-duty air diaphragm Corrosion resistant Part No. 8.715-278.0 8.715-279.0 ARO PUMP Description Air Diaphragm, ½" Polypropylene Air Diaphragm, ½" Stainless Steel Jacuzzi Cyclone Pumps & Repair Kits Description Part No. 8.715-383.0 8.715-382.0 8.716-796.0 8.716-793.0 8.716-795.0 ¾ hp 115/230V 1PH, Cyclone ½ hp 115/230V 1PH, Cyclone Repair Kit, Impeller Kit (¾ hp Cyclone) Repair Kit, Impeller Only (¾ hp Cyclone) Repair Kit, Impeller Kit (½ hp Cyclone) StaRite Pumps & Repair Kits Description Part No. 8.723-198.0 8.917-759.0 8.917-760.0 8.723-175.0 8.723-219.0 8.749-351.0 8.750-017.0 2 hp 230V 1PH, StaRite ¾ hp 115V 1PH, Ozone ¾ hp 230V 1PH, Ozone ¾ hp 230V 1PH, With Bakset, StaRite ¾ hp 208-230/460V 3PH, Ebara Repair Kit, IShaft Seal Kit (for 8.723-198.0 only) Repair Kit, IMech. Seal Ebara (For 8.723-219.0) Testing Kits Part No. 8.753-577.0 8.712-138.0 Description pH Test Strips Flowmeter, Ozone Regulators Preset and adjustable available Heavy-duty Part No. Description 8.716-420.0 8.716-421.0 8.717-748.0 54 Regulator, Pressure w/ Gauge Filter, Coalescing Regulator, Rockwell 3/4" 143-80 WB Regulator
ACCESSORIES, PARTS & CONSUMABLES Tanks & Pressure Tanks Internal bladder Compact design Pressure Tank Part No. 8.719-176.0 8.719-178.0 Description Pre-pressurized, 4.4 gal Pressurized, 20 gal HBG / HBE Tanks / Combustion Box Cast in place fiberfrax insulation CAUTION: Double check operators manual to verify part numbers for sparger tube as they vary with different models Firebox Part No. 8.717-434.0 8.913-195.0 8.913-196.0 8.913-197.0 8.913-223.0 8.913-225.0 8.913-198.0 Description Insulation, 1" x 2" HBG, /ft Tank, HBG-15/99, Steel Tank, HBG-15, 316L Stainless Steel Tank, HBG-15/99, AL-6XN Tank, HBG 30, Mild Steel Tank, HBG 30, AL-6XN Firebox, HBG-15 Water Blaster Unloader Preset and adjustable available Heavy-duty Water Blaster Unloader Part No. 8.715-513.0 Description Unloader Alarm 90 decibel Piezo design Part No. 8.716-266.0 Alarm Description Alarm, 24V AC, Panel Mount Electrical Switches Waterproof Soft rubber feel Various designs Rocker Switch Part No. 9.802-451.0 9.802-453.0 8.716-051.0 8.716-052.0 8.716-091.0 8.716-630.0 8.751-912.0 8.751-913.0 8.751-910.0 8.718-200.0 Description Rocker, Carling w/ Green Lens Curvette, HBG 2-position Curvette, 2-position Wide Switch Curvette On-Off-On, HBG 3-position Momentary Push, small Micro Switch, Roller Lever Block, Contact, N/C, CH E22B1 Block, Contact, N/O, CH E22B2 2-pos, CH E22Vb51, Carling w/ Light Switch/ Gauge, Capsu-Photohelic Press, 0-10" 55
ACCESSORIES, PARTS & CONSUMABLES Float Switches Internal bladder Compact design Float Part No. 8.716-142.0 8.716-143.0 8.716-294.0 8.716-632.0 8.716-300.0 Description Float, N/O Tethered (Black) Float, N/C Tethered (Gray) Liquid Level, M-5000 HBE/HBG Liquid Level, LS1800, Alpha Sensor, Capacitance, 3-point, WB Liquid Level Fuses Various Sizes Industry standard design FNM FQR KTK MDL Part No. 9.802-463.0 8.716-173.0 9.803-977.0 8.716-194.0 9.802-460.0 9.802-465.0 9.803-663.0 8.716-180.0 9.804-050.0 8.716-170.0 8.716-174.0 Description FNM1/2 FNM1 FNM2-1/2 FNM7 FNM8 FNQ-R-3 KTK-R2 KTK-R4 KTK-R5 MDL1/2 MDL2-1/2 Max Voltage 250V 250V 250V 250V 250V 600V 120V 600V 600V 120V 24V AMPS 0.5 1.0 2.5 7.0 8.0 3.0 2.0 4.0 5.0 0.5 2.5 Indicator Lights Long lasting High intensity bulb Red Indicator Light Part No. 8.716-095.0 9.802-455.0 8.716-408.0 8.716-409.0 9.803-650.0 9.803-652.0 Volts 125V 125V 125V 125V 28V 28V Color Red Green Amber Blue Blue Green High Temp Cut-Out Switch High temperature rated Thermocouple Part No. 8.712-172.0 8.754-117.0 8.712-175.0 56 Description Switch, Manual Reset, 220°F WB Hi Limit Control, 1000°F, HBG (Mild Steel Tank) Thermocouple, SS Sheath, 34" Long, Type K, HBG
ACCESSORIES, PARTS & CONSUMABLES Pressure Switches Adjustable set point Stainless steel body Diaphragm design Pressure Switch Part No. 8.716-154.0 8.716-156.0 8.716-158.0 8.716-413.0 Description Square D, N/C Use w/ 2-10893, 2-1072 PM11120A-1PF, 1 PSI PM11160X-15PR, 15 PSI Barksdale, Air Proving Relays Din rail mountable RH2B-UL-AC120 Relay Part No. 8.752-146.0 9.802-468.0 8.752-141.0 8.716-235.0 8.716-264.0 9.802-467.0 Description Relay Socket, SH3B05*IDEC Relay, 120V, RH2B-UL-AC120 Relay Latch 2, RH2LBUAC120*IDEC Relay, Power Omron G4B112T1FDCUSRPAC120 Relay, Sky Mfg. 120V # SKHT-1X Base, Relay, SH2B-05, IDEC Ball Valves PVC Schedule 80 Heavy-duty 11/2" Slip x Slip Ball Valve Part No. 8.707-359.0 8.707-361.0 8.707-362.0 Solenoids Preset and adjustable available Heavy-duty Diaphragm seat Corrosion resistant Solenoid PVC 24V Part No. 8.716-689.0 8.716-690.0 8.716-691.0 9.802-533.0 8.716-697.0 8.716-700.0 Description Coil,120V, Water Side Valve, Parker, Water Side Valve, Parker, Air Side Solenoid Coil, 120V, Air Side Solenoid, Water Maze, PVC 24V Rainbird Solenoid, Valve 120V, Hit 310-100-1 Description 1" Slip x Slip 1½" Slip x Slip 1½" FPT x FPT Molded 57
ACCESSORIES, PARTS & CONSUMABLES Transformers Fuse Protected Heavy-duty Transformer 240/480V Part No. 8.716-873.0 9.802-550.0 9.802-551.0 9.802-553.0 9.803-668.0 8.716-904.0 8.717-985.0 8.718-177.0 Primary Voltage 208/120 240/480V 240/480V 120/240V 550V/575/600V 120/240V 120/24V/30VA HBG-15 Ignition 612-6A020E 120V WB Secondary Voltage .500KvA 120/240V 120V 24V 115V 24V Size 50/60 Hz .500KvA .050KvA .050KvA .050KvA .100KvA Check Valves PVC Schedule 80 Floating ball design 11/2" Ball Check Valve Part No. 8.707-297.0 8.707-300.0 8.707-298.0 8.707-299.0 8.707-239.0 8.707-355.0 8.707-356.0 Description 1½" Ball, PVC, Slip x Slip 1" Ball, PVC, Slip x Slip ½" Ball, PVC, FPT x FPT 1½" Swing, PVC, Slip x Slip 2" Swing, Brass, FPT x FPT ³⁄8" Tubing, Checkvalve ¼" NPT, FPT x FPT Timers Various designs User Friendly Counter Part No. 9.802-283.0 8.716-236.0 8.716-237.0 8.716-251.0 8.716-252.0 8.716-253.0 8.754-117.0 Description Hour Meter, 115VAC 60hz Timer, Red Lion Counter, Red Lion Timer, Variable Time Base, Timer IDEC Socket Timer, 24 Hour Pin, 120V 20A Controller, Automatic Maint, CLP-7034 Push-On Hose Nylon braided Heavy Wall UV Protected 3/4" Push-On Hose Part No. 9.802-254.0 9.802-259.0 9.802-261.0 58 Description ¼", Push-On, Fuel Line, /ft ½", Push-On, /ft ¾", Push-On, /ft
ACCESSORIES, PARTS & CONSUMABLES PVC Bulkheads Easy to install Adjustable Seal-Tite design 112" FPT x FPT Part No. 8.706-479.0 8.706-480.0 8.750-743.0 8.706-483.0 8.706-484.0 8.706-486.0 8.706-490.0 9.802-052.0 9.802-515.0 Primary Voltage 2" NPT, Polypropylene 3" FPT x FPT ½", Polypropylene 3" FT x FT, Polypropylene 1", Polypropylene 1½" FPT x FPT, 872-015 1½", Polypropylene ¾", Polypropylene Strain Relief, Straight, Liquid Tite PVC Adapters Heavy-duty Schedule 80 11/2" Slip x MPT Part No. 8.706-409.0 8.706-441.0 8.706-442.0 8.706-444.0 8.706-445.0 8.706-451.0 Description 1" MPT x Slip 1½" Slip x MPT 1¼" Slip x MPT Female, 1" Slip x FPT Female, 1¼" Slip x FPT 2" Slip x MPT PVC Bushings Heavy-duty Schedule 80 2" MPT x 3/4" FPT Part No. 8.706-403.0 8.706-404.0 8.706-405.0 8.706-407.0 8.706-412.0 8.706-415.0 8.706-416.0 Description 2" MPT x 1½" FPT 1½" MPT x 1" FPT 1¼" MPT x 1" FPT ½" MPT x ¼" FPT 1" MPT x ¾" FPT, “Speers” 1½" MPT x 1¼" FPT 2" MPT x ¾" FPT 59
Specifications SPECIFICATIONS FILTER CAPACITIES Element Gravel 1/4 x 1/8 Model Number CLP-5023 CLP-5024 CLP-7023 Prior to 2-01-00 Current Prior to 4-05-01 CLP-7033 Prior to 2-01-00 Prior to 2-22-99 CLP-7034 CLP-8034 Prior to 8-29-01 Current CLP-9044 Prior to 8-29-01 CL-304 Filter Pac I Filter Pac II 30-779 Prior to 8-31-01 Current Filter Pac III 30-778 Prior to 5-20-04 REC-ZCF3-30A Current — 100 lbs 100 lbs 50 lbs/cyl — — — — — — — 75 lbs/cyl COMPATIBLE SUMP PUMPS Little Giant Model Number CLP-7034A CLP-7034B CLP-7034C CLP-5024A CLP-5024B CLP-5024C CL-603A CL-600D CL-304A Alpha-1500D Alpha-3100D 60 1⁄2 hp, 120V 8.715-367.0 Little Giant 1⁄2 hp, 230V/1ph 8.715-368.0 Little Giant 1⁄3 hp, 230V/1ph 8.715-369.0 Ebara SS 1⁄2 hp, 230V/3ph 8.715-438.0 Ebara SS 1⁄2 hp, 460V/3ph 8.715-439.0 — 200 lbs 200 lbs — — 30 lbs 30 lbs — Current 30-780 Current 400 lbs 100 lbs — — — — — — — — — — 500 lbs 200 lbs — — 100 lbs 30 lbs — — 600 lbs — 150 lbs 160 lbs 225 lbs 150 lbs 150 lbs — — 1 — — — — — — — — 1 — 2 2 2 1 — — — 2 — 2 — — — — — 2 — 2 — 250 lbs/cyl 300 lbs 350 lbs — 300 lbs — 200 lbs 300 lbs 100 lbs 50 lbs 100 lbs 225 lbs 350 lbs — — — — — — — — Current Current 400 lbs 100 lbs 350 lbs 200 lbs — — 300 lbs 100 lbs — — 200 lbs 200 lbs 500 lbs 200 lbs 100 lbs 50 lbs 100 lbs 30 lbs 100 lbs 50 lbs 225 lbs 150 lbs 160 lbs 160 lbs — — — — 2 2 — — — — — — — — — — 100 lbs 350 lbs 400 lbs — — — — — — 200 lbs 450 lbs 500 lbs 30 lbs 100 lbs 100 lbs 150 lbs 160 lbs 225 lbs — — — 2 — — — 2 2 — 2 2 Current Current Current 100 lbs 100 lbs 100 lbs Garnet 30 x 40 Garnet 8 x 12 Sand .45-.55 m — 50 lbs — — 50 lbs — 150 lbs 50 lbs 200 lbs Anthracite #1 .60-.80 mm 25 lbs 25 lbs 30 lbs Carbon Activated 100 lbs 100 lbs 150 lbs Element 100 sq/ft Element 200 sq/ft — — — 1 — — 250 sq/ft 20 micro Zeolite 50 lbs 8.718-921.0 8.718-923.0 8.718-924.0 8.718-920.0 8.718-922.0 8.718-933.0 8.716-872.0 8.716-840.0 8.716-847.0 8.757-147.0 — — 2 — — 2
SPECIFICATIONS SHIPPING WEIGHTS AND DIMENSIONS Part # Filtration / Recycle Systems REC-ZCF3-30A ZCF Filter Pac Compact Coag IPF2-20D High Boy REC3-30A In-ground Pit Systems Collection Pit 3 x 9 Collection Pit Cover Catch Basin 3 x 3 Catch Basin Cover Catch Basin Grating Sump Basin 2 x 2 Sump Basin Cover Sump Basin Grating 1.103-513.0 1.103-512.0 1.103-510.0 1.103-488.0 1.103-511.0 8.903-657.0 8.903-674.0/DP 8.903-658.0 8.903-678.0 8.903-677.0 8.709-334.0 8.903-675.0 8.903-676.0 Oil/Water Separators & Clarifier Series Alpha-1500D CLT-300 CLT-600 BioSystems PM-1000 REC3-30A Accessories Grass Dumpster Evaporators HBG-30D WB-120A WB-50A Water Blaster / Cannon Series Water Blaster 1.103-401.0 1.103-434.0 1.103-435.0 1.103-467.0 1.103-511.0 8.903-602.0 1.103-449.0 1.103-473.0 1.103-474.0 1.103-484.0 * Shipping weights and dimensions approximate Shipping Weight* 2,000 lbs 1,450 lbs 200 lbs 370 lbs 525 lbs 550 lbs 140 lbs 180 lbs 50 lbs 150 lbs 110 lbs 35 lbs 70 lbs 545 lbs 592 lbs 1,000 lbs 175 lbs 525 lbs 99 lbs 1,430 lbs 2,240 lbs 1,290 lbs 350 lbs Shipping Dimensions* L x W x H 84" x 53" x 86" 66" x 53" x 86" 45" x 35" x 70.5" 46.5" x 40.5" x 47.56" 58" x 41" x 66" 125" x 52" x 66" Ship with pit 53" x 47" x 65" Ship with pit Ship with pit 39" x 42" x 42" Ship with pit Ship with pit 92" x 46" x 34" 57" x 40" x 87" 65" x 72" x 100" 21" x 30" x 46" 58" x 41" x 66" 55" x 28" x 36" 65" x 98" x 81" 80" x 55" x 81" 84" x 41" x 83" 49" x 27.5" x 48" Weight 1,726 lbs 1,250 lbs TBD 336 lbs 325 lbs 302 lbs 140 lbs 130 lbs 50 lbs 150 lbs 75 lbs 35 lbs 70 lbs 325 lbs 560 lbs 835 lbs 165 lbs 325 lbs 85 lbs 1,395 lbs 1,690 lbs 895 lbs 600 lbs Dimensions L x W x H 70" x 49" x 81" 46" x 34" x 81" 33" x 19" x 70.5" 46.5" x 40.5" x 47.56" 38" x 31" x 53" 120" x 46" x 55" 113" x 39" x 1" 45" x 45" x 58" 35" x 35" x 1" 35" x 35" x 2" 34" x 34" x 39" 23" x 23" x 1" 23" x 23" x 2" 80" x 36" x 32" 45" x 45" x 86" 55" x 55" x 104" 35" x 21" x 47" 38" x 31" x 53" 55" x 28" x 36" 90.5" x 51" x 75" 68" x 40" x 80" 75" x 23" x 75" 49" x 27.5" x 48" 61
SPECIFICATIONS COMPARISON MATRIX Applications | Wash Water Water Treatment Technologies Typically Applied to Application Water Characteristics Typically Generated by Application Page Number Asphalt Paving Equipment Auto Salvage Automotive | Automatic Wash Automotive | Detailing Automotive | Manual Wash Boat and Shipyard Hull Cleaning Fluids Diesel Engine Repair Ships Farm Implement Equipment Golf and Turf Equipment Machinery | Used Material Handling | Forklifts Material Handling | Wood Products Mining Equipment Oil Field Services | Tool Repair Oil Field Transportation Equipment Rental Equipment | Heavy Commercial Rental Equipment | Retail Road Construction Equipment | Excavators, Dozers, etc Solid Waste Transport | Landfill Equipment State Department of Transportation Trailer Repair 12 21 21 21 21 21 21 38 42 38 62 Variable pH Control pH Controller Heavy Solids Separation Clarification/ Mechanical Separation Particles (large and small) Filtration / Particle Separation Suspended Solids Coagulation/ Flocculation/ Bentonite Clay Free Oils Oil Separation/ Skimming Emulsified Oils Coagulation & Flocculation Heavy Metals Coagulation/ Flocculation (Electro or Chemical) Dissolved Organics Bioremediation Dissolved Inorganics Water Evaporation Malodorous Conditions Ozone, Chlorination, Bioremediation for Odor Control
SPECIFICATIONS COMPARISON MATRIX Applications | Industrial Water Treatment Technologies Typically Applied to Application Water Characteristics Typically Generated by Application Page Number Transportation | Aircraft Transportation | Locomotive Transportation | Motor Freight Transportation | Truck & Bus Truck Dealers | Heavy Duty Truck Repair | Heavy Duty Utilities Equipment Repair Aircraft Refurbishment Fluids Cooling Tower Blow-down Water Die Casting Release Agent Fluids Electroplating and Polishing Fluids Floor Scrubbing Water Ground Water Remediation Heat Treating Coolant Fluids Machine Shop Metal Cutting Coolants Manufacturing Fluids | Drawing Compounds Metal Cutting Water Table Fluids | Plasma Cutting Metal Finishing | Surface prep | Phosphate Cleaning Fluids Metal Plating Fluids Metal Stamping Release Agents Natural Gas Transmission Compressor Condensate Parts Washing Fluids | Aqueous Based Vibratory Bowl | Cleaning and Polishing Fluids Water Jetting and Cutting Fluids Note: Water contaminates and water characteristics may vary for each application. Please contact the Water Maze factory to discuss your specific water treatment application 12 21 21 21 21 21 21 38 42 38 63 Variable pH Control pH Controller Heavy Solids Separation Clarification/ Mechanical Separation Particles (large and small) Filtration / Particle Separation Suspended Solids Coagulation/ Flocculation/ Bentonite Clay Free Oils Oil Separation/ Skimming Emulsified Oils Coagulation & Flocculation Heavy Metals Coagulation/ Flocculation (Electro or Chemical) Dissolved Organics Bioremediation Dissolved Inorganics Water Evaporation Malodorous Conditions Ozone, Chlorination, Bioremediation for Odor Control
Contact us for more information: Water Maze 4555 Airport Way Denver, CO 80239 U.S.A. Tel. 800-347-6116 Fax. 800-535-9164 info@wmaze.com www.wmaze.com 01/02/2020 · P/N WM_Catalog · Rights to technical modifications reserved.
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